Waterfurnace Versatec Ultra Bedienungsanleitung

IM1200AUB 05/14Installation InformationWater Piping ConnectionsHot Water ConnectionsElectricalStartup ProceduresTroubleshootingPreventive Maintenance

10VERSATEC ULTRA SERIES INSTALLATION MANUALInstalling Horizontal UnitsRemove and discard the compressor hold down shipping bolt located at the front o

11VERSATEC ULTRA SERIES INSTALLATION MANUALHanger Bracket LocationsBCAEDGFLeftDEFGRightVibration IsolatorWasherHex Nuts(not supplied)Bolt andLockwashe

12VERSATEC ULTRA SERIES INSTALLATION MANUALAn air outlet collar is provided on vertical top flow units and all horizontal units to facilitate a duct c

13VERSATEC ULTRA SERIES INSTALLATION MANUALIn ground water situations where scaling could be heavy or where biological growth such as iron bacteria wi

14VERSATEC ULTRA SERIES INSTALLATION MANUALSystem Cleaning and FlushingCleaning and FlushingPrior to start up of any heat pump, the water circulating

15VERSATEC ULTRA SERIES INSTALLATION MANUALTypical open loop piping is shown below. Always maintain water pressure in the heat exchanger by placing wa

16VERSATEC ULTRA SERIES INSTALLATION MANUALHot Water Generator ConnectionsThe heat reclaiming hot water generator coil is of vented double-wall copper

17VERSATEC ULTRA SERIES INSTALLATION MANUALHot Water Generator Connections cont.CAUTION: Never operate the HWG circulating pump while dry. If the unit

18VERSATEC ULTRA SERIES INSTALLATION MANUALGeneralBe sure the available power is the same voltage and phase as that shown on the unit serial plate. Li

19VERSATEC ULTRA SERIES INSTALLATION MANUALElectrical DataPSC MotorHACR circuit breaker in USA only* With optional high-static PSC motor** With option

20VERSATEC ULTRA SERIES INSTALLATION MANUALElectrical Data cont.5-Speed ECM MotorHACR circuit breaker in USA only** With optional IntelliStartTMModel

21VERSATEC ULTRA SERIES INSTALLATION MANUALElectrical Data cont.Variable Speed ECM MotorCAUTION: When installing a unit with a variable speed ECM blow

22VERSATEC ULTRA SERIES INSTALLATION MANUALBlower Performance DataStandard PSC MotorOptional High Static PSC Motor ModelBlowerSpdBlowerSizeMotorhpAir

23VERSATEC ULTRA SERIES INSTALLATION MANUALSetting Blower Speed - PSC CAUTION: Disconnect all power before performingthis operation.PSC BLOWER MOTOR B

24VERSATEC ULTRA SERIES INSTALLATION MANUALBlower Performance Data cont.5-Speed ECM MotorFactory settings are in BoldAirfl ow values are with dry coil

25VERSATEC ULTRA SERIES INSTALLATION MANUAL5-Speed ECM Constant Torque MotorsThe 5-speed ECM is a ‘Constant Torque’ ECM motor and delivers air flow si

26VERSATEC ULTRA SERIES INSTALLATION MANUALBlower Performance Data cont.Variable Speed ECM MotorModelMaxespAirfl ow DIP Switch Settings1234567891011120

27VERSATEC ULTRA SERIES INSTALLATION MANUALThe ABC board’s Yellow Confi g LED will fl ash the current variable speed ECM blower speed selections for low

28VERSATEC ULTRA SERIES INSTALLATION MANUALWiring SchematicsAurora Base Control 208-230/60/1 PSC with IntelliStartP13P4SW1P5JW2P9ESLSLOO/BY2WDHP2P8P7R

29VERSATEC ULTRA SERIES INSTALLATION MANUALWiring Schematics cont.Aurora Base Control 460/60/3 5-Speed ECMP13P4SW1P5JW2P9ESLSLOO/BY2WDHP2P8P7RS485 NET

VERSATEC ULTRA SERIES INSTALLATION MANUALTable of ContentsModel Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30VERSATEC ULTRA SERIES INSTALLATION MANUALWiring Schematics cont.Aurora Control with UPCTo ABC - P8YellowBrownGreenBlueWhiteBlackOrangeRedDevices Mus

31VERSATEC ULTRA SERIES INSTALLATION MANUALAurora ‘Base’ ControlNOTE: Refer to the Aurora Base Control Application and Troubleshooting Guide and the I

32VERSATEC ULTRA SERIES INSTALLATION MANUALCycle with Blower - The accessory relay will cycle with the blower output.Cycle with Compressor - The acces

33VERSATEC ULTRA SERIES INSTALLATION MANUALOver/Under Voltage Shutdown - An over/under voltage condition exists when the control voltage is outside th

34VERSATEC ULTRA SERIES INSTALLATION MANUALCC2FactoryFaultALGALMLSESACC cStatusAuroraTM BaseControlRV – K1CC2CC – K2CC Hi – K3Fan – K4Alarm – K5Acc –

35VERSATEC ULTRA SERIES INSTALLATION MANUALThe Aurora Unitary Protocol Converter (UPC) is designed to add-on to any Aurora based heat pump control. Th

36VERSATEC ULTRA SERIES INSTALLATION MANUALAurora UPC Features• Rugged enclosure made of GE C2950 Cycoloy plastic• Built-in surge transient protecti

37VERSATEC ULTRA SERIES INSTALLATION MANUALPort 1a is used to communicate to the Building Automation System (BAS). This port’s settings are configured

38VERSATEC ULTRA SERIES INSTALLATION MANUAL1. Leaving Air Temperature (LAT) Sensor – This 10 kOhm NTC sensor is factory installed on all UPC equipped

39VERSATEC ULTRA SERIES INSTALLATION MANUALStatus LED (LED3, Green)Description of Operation Fault LED, GreenNormal Mode ONControl is Non-functional OF

4VERSATEC ULTRA SERIES INSTALLATION MANUALModel NomenclatureU S1 3 4-6 7 8 9Model Type U – Versatec UltraOperation Range S – Single StageCabinet C

40VERSATEC ULTRA SERIES INSTALLATION MANUAL1. Accessory Relay2 – A second, configurable, accessory relay on the AXB is provided that can be cycled wi

41VERSATEC ULTRA SERIES INSTALLATION MANUAL1. Energy Monitoring (Standard Sensor Kit on ‘Advanced’ models) - The Energy Monitoring Kit includes two c

42VERSATEC ULTRA SERIES INSTALLATION MANUALZS Series RNet Sensor OverviewThe ZS Series line of intelligent zone sensors provides the function and flex

43VERSATEC ULTRA SERIES INSTALLATION MANUALRNet Sensor Physical and Electrical DataSensing Element Range AccuracyTemperature (on non-Humidity models

44VERSATEC ULTRA SERIES INSTALLATION MANUAL• High voltage is correct and matches nameplate.• Fuses, breakers and wire size correct.• Low voltage wi

45VERSATEC ULTRA SERIES INSTALLATION MANUALOperating ParametersEntering Water Temp°FWater Flow gpm/TonCooling -- No Hot Water GenerationSuction Pressu

46VERSATEC ULTRA SERIES INSTALLATION MANUALPressure DropModel gpmPressure Drop (psi)30°F 50°F 70°F 90°F 110°F0091.5 2.0 1.7 1.4 1.3 1.02.0 3.8 3.2 2.8

47VERSATEC ULTRA SERIES INSTALLATION MANUALSymptomHead PressureSuction PressureCompressorAmp DrawSuperheat SubcoolingAir Temp. DifferentialWater Temp.

48VERSATEC ULTRA SERIES INSTALLATION MANUALCompressor and Thermistor ResistanceCompressor Resistance ChartModel208-230/60/1 265/60/1208-230/60/3 460/6

49VERSATEC ULTRA SERIES INSTALLATION MANUALHeat of Extraction/Rejection DataModel gpmHeat Of Extraction (HE) Heat of Rejection (HR)30°F 50°F 70°F 90°F

5VERSATEC ULTRA SERIES INSTALLATION MANUALWARNING: Before performing service or maintenance operations on a system, turn off main power switches to th

50VERSATEC ULTRA SERIES INSTALLATION MANUALShould a major problem develop, refer to the following information for possible causes and corrective steps

51VERSATEC ULTRA SERIES INSTALLATION MANUALCheck One Start up/Check-out for new installation ❑ Troubleshooting Problem:_________________

52VERSATEC ULTRA SERIES INSTALLATION MANUALCOOLING CYCLE ANALYSISHot WaterGenerator-EXPANSIONVALVE°FAIRCOIL°F°F°F°FPSI PSIBRINE INBRINE OUTCOMPRESSORD

53VERSATEC ULTRA SERIES INSTALLATION MANUALWater Coil Maintenance1. Keep all air out of the water. An open loop system should be checked to ensure th

54VERSATEC ULTRA SERIES INSTALLATION MANUALService PartsNOTE: Part numbers subject to change.Part DescriptionSingle Speed Vertical Units009 012 015 01

55VERSATEC ULTRA SERIES INSTALLATION MANUALService Parts cont.NOTE: Part numbers subject to change.Part DescriptionSingle Speed Horizontal Units009 01

56VERSATEC ULTRA SERIES INSTALLATION MANUALNotes

57VERSATEC ULTRA SERIES INSTALLATION MANUALRevision GuidePages: Description: Date: By:35-43 Updated with New Aurora UPC DDC Controls 20 May 2014 DSAll

6VERSATEC ULTRA SERIES INSTALLATION MANUALVertical Dimensional Data12834ACCESSPANELAir coilAIR COIL SIDEAIR COIL SIDEAir coil5Power supply1 in (25.4 m

Manufactured byWaterFurnace International, Inc.9000 Conservation WayFort Wayne, IN 46809www.waterfurnace.com©2014 WaterFurnace International, Inc., 90

7VERSATEC ULTRA SERIES INSTALLATION MANUALVertical Dimensional Data cont.LL1.8 in.[4.6 cm]AlternativePowerLocation Disconnect Located on thisSide for

8VERSATEC ULTRA SERIES INSTALLATION MANUALHorizontal Dimensional DataRight Return End DischargeLeft ReturnEnd Discharge End DischargeEnd DischargeSide

9VERSATEC ULTRA SERIES INSTALLATION MANUALHorizontal Dimensional Data cont.2.1 in.[5.3 cm]KKDisconnect Locatedon this Side for aLeft Return Disconnect